Custom Industrial Reactors and Transformers

When winding a coil, how to control the tightness of the winding to avoid coil deformation or insufficient clearance to ensure the inductance performance of industrial reactors?

As a leader in the field of domestic magnetoelectric devices, Wuxi Jiade Transformer Co., Ltd. has a long production history and profound technical accumulation. It has significant advantages in the research and development and production of transformers, reactors and other products. In response to the issue you mentioned about how to control the winding tightness when winding coils to ensure the inductance performance of industrial reactors, we have taken a series of sophisticated and efficient technical measures:
High-precision winding equipment: The company has introduced and independently developed high-precision automated winding equipment. These equipment can accurately control the tension and speed of winding, ensuring that the tightness of each turn of coil is uniform, effectively avoiding the problems caused by manual operation. Error to prevent coil deformation or insufficient clearance.
Advanced tension control system: During the winding process, we use an advanced tension control system to monitor and adjust the winding tension in real time to ensure that it fluctuates within the optimal range. This system can intelligently identify and compensate for tension changes caused by material properties, ambient temperature and other factors to ensure the stability and consistency of the coil structure.
Strict quality inspection process: After each winding process is completed, the product will undergo strict quality inspection, including appearance inspection, dimensional measurement and inductance performance testing. These detection methods can promptly detect and correct problems during the winding process, ensuring that the inductance performance of each reactor meets the design requirements.
Professional R&D team: Wuxi Jiade Transformer Co., Ltd. has a R&D team composed of industry experts. They are not only proficient in the design principles and production processes of reactors, but also constantly explore the application of new technologies and new materials to further improve the product quality. Performance and quality. In terms of winding process, they continue to carry out technological innovation and optimization, striving to achieve higher precision and efficiency.
Customized services: We provide customized reactor solutions according to the application needs of different customers. Regarding the control of winding tightness, we will adjust the winding parameters and process flow according to the specific requirements of customers and the product usage environment to ensure that the final product can perfectly match the actual needs of customers.
Wuxi Jiade Transformer Co., Ltd. relies on multiple advantages such as high-precision equipment, advanced control systems, strict quality inspection, professional R&D team, and customized services to effectively control the winding tightness and avoid coil deformation or insufficient gaps, thereby ensuring that industrial Excellent performance of reactor inductance.

How to standardize the treatment process of transformer oil to prevent the increase of oxidation products in the oil and reduce overheating?

Wuxi Jiade Transformer Co., Ltd., as a leader in the field of domestic magnetoelectric devices, not only has a long history and significant production scale, but also demonstrates the leadership of a high-tech enterprise in the research and development, production, sales and service of transformers and reactors. Excellent strength. In order to standardize the transformer oil treatment process to prevent the increase of oxidation products in the oil and reduce overheating, Jiade Company has adopted a series of scientific and effective measures based on its profound technical accumulation and rich industry experience:
Selection of high-quality insulating oil: Jiade Company strictly selects and uses high-quality transformer oil that meets national and international standards to reduce the impurity content in the oil from the source and reduce the oxidation rate of the oil during long-term use, thereby effectively reducing the generation of oxidation products. .
Establish a strict oil quality monitoring system: The company has set up a special oil quality testing laboratory to regularly sample and analyze transformer oil, including acid value, peroxide value, dielectric strength and other key indicators to ensure that the oil quality is always maintained at its best. . Once the oil quality deterioration trend is discovered, take corresponding measures immediately to deal with or replace it.
Implement effective degassing and dehydration treatment: Strict degassing and dehydration treatment of transformer oil through vacuum oil filter and other equipment to remove dissolved gas and moisture in the oil and reduce their negative impact on oil quality, thereby preventing Oil quality deterioration and overheating caused by partial discharge or hydrolysis reaction.
Use antioxidant additives: According to the oil quality analysis results, add an appropriate amount of efficient antioxidant additives to enhance the antioxidant capacity of the transformer oil, delay the aging process of the oil, and reduce the accumulation of oxidation products.
Optimizing heat dissipation design and operation and maintenance: Jiade Company focuses on optimizing heat dissipation performance in the design of transformers to ensure that the transformer can quickly dissipate heat during operation and avoid accelerated deterioration of oil quality due to overheating. At the same time, comprehensive operation and maintenance guidance is provided to help users regularly check the transformer oil temperature, oil level and cooling system status, and promptly discover and deal with potential problems.
Carry out professional training and technical support: The company regularly holds technical training classes and invites industry experts to explain the transformer oil treatment process, maintenance, etc. to improve users' technical level. At the same time, 24-hour online technical support is provided to ensure that any problems encountered by users during use can be solved in time.
Wuxi Jiade Transformer Co., Ltd. standardizes the treatment process of transformer oil through the comprehensive use of high-quality oil sources, strict monitoring, effective treatment, additive application, optimized design and professional training to effectively prevent the increase of oxidation products in the oil and reduce the overheating phenomenon to ensure long-term stable operation of the transformer.